Product Description
Oil Expeller chamber size 30'' x 5.5'' crushes about 200 to 250 kg oilseeds producing oil and oil cake. Oil falls down in the small rectangular tank which is kept below the expeller and oil cake comes out from another side. Generally, for oil seeds having oil content more than 25% are crushed twice in the expeller for maximum recovery. During the first crushing thickness of cake is kept about 8~9 mm. And during the second crushing thickness of cake is kept about 2~3 mm
Cooking kettle
Cooking kettle is mounted on the oil expeller and it’s driven by expeller. It heats and cooks the oil seeds by outer steam from the boiler or by electricity. A little steam / water is also added to the oil seeds to increase moisture content to optimum level. which makes the crushing process easy and smooth
Cooking kettle has 3 functions,
1.
It can hold 60 kg seeds and heated up by steam so that seeds get moisturized till the center of the seed due to steam pressure which is responsible for optimum oil extraction from the seeds.
2.
You can increase or reduce flow of seeds going to the oil expeller so feeding control.
3.
Seeds will fall on the magnet before entering the expeller which will save oil expeller from any iron parts to get damaged as iron part will stick to the magnet. This is an excellent facility with cooking kettle.
The round kettle and long kettle designs are available for the specific oilseed to get the proper results in oil output.
There are mainly 2 types of COOKING KETTLES available with us.
1) Round Cooking Kettle
(It has double bottom steam jacket, mainly used when steam heating will be necessary)
2) Long Cooking Kettle
(It has double bottom steam jacket, mainly used when steam heating is compulsory)
33x6 Heavy-Duty Oil Expeller: The Gold Standard in Precision Extraction
The 33x6 model represents the pinnacle of our engineering excellence. Designed for high-capacity industrial use, this machine combines a Heavy-Duty MS Body with components from world-class manufacturers to deliver unmatched reliability and "zero-alignment" precision.
1. World-Class Power Transmission
- Elecon Helical Gearbox: We have integrated high-performance gearboxes from Elecon, Asia’s #1 gearbox manufacturer. This ensures maximum torque, whisper-quiet operation, and world-leading power efficiency.
- Dual-Drive System: The machine features a dedicated gearbox motor for the feeding structure. This independent drive increases working capacity and reduces mechanical stress, resulting in virtually zero maintenance.
2. 0-0 Precision Engineering (CNC & VMC)
- VMC & CNC Machined Components: The main plate, machine bed, feeding hopper, and housing are all processed on high-precision VMC (Vertical Machining Center) and CNC machines.
- Perfect 0-0 Alignment: By using computerized machining, we achieve "0-0" alignment across all critical components. This eliminates friction, reduces heat, and prevents the wear-and-tear common in manually aligned machines.
- Laser-Cut Framework: Every structural part of the machine is CNC Laser Cut, ensuring a flawless fit and a modern, sleek industrial design.
3. Advanced Operational Design
- Modular Folding System: The entire machine is engineered with a unique folding design. This allows for rapid access to internal parts, making cleaning, inspection, and part replacement faster and more convenient than ever.
- Integrated Secondary Counter System: Our sophisticated secondary system provides a continuous loop for the parser, optimizing the crushing process for maximum oil yield.
4. Safety & Protection
- Magnetic Safety Shield: To protect your investment, high-intensity industrial magnets are standard. These capture any metallic debris before it can enter the chamber, preventing catastrophic damage to the frame and chamber box.
- Reinforced MS Fabrication: Built with a heavy-duty Mild Steel body, this machine is designed to withstand 24/7 industrial operations without the risk of cracking or structural failure.
Specification
We supply No. of Oil Expellers as per the plant capacity and requirements.
| TECHNICAL SPECIFICATIONS CHART OF OIL EXPELLER | |
|---|---|
| Capacity | 200 - 250 kg / hour 5 to 6 Tons / 24 Hours |
| Electric motor | 30 HP |
| Chamber Size | 33" X 6" |
| Expeller Chamber | Steel Fabricated Chamber |
Machine is suitable to crush every kind of oilseeds both edible & non-edible.
| OIL SEEDS | % Oil Content in Seeds | Oil Extraction from 100 Kg of best Oil seeds ( % Oil Output) |
|---|---|---|
| OIL SEEDS CAN BE CRUSHED USING BOILER | ||
| GROUNDNUT | 46 to 48 % | 42 Kg |
| SESAME | 50 to 56 % | 50 Kg |
| SUNFLOWER SEEDS | 32 to 40 % | 32 Kg |
| SOYA BEAN | 18 to 22 % | 14 Kg |
| CASTOR SEED (nonedible) | 40 to 48 % | 36 Kg |
| OIL SEEDS CAN BE CRUSHED WITHOUT BOILER | ||
| MUSTARD | 35 to 40 % | 33 Kg |
| COPRA | 62 to 68 % | 62 Kg |
| PALM KERNEL | 38 to 45 % | 36 Kg |
| RAPESEED | 38 to 45 % | 37 Kg |
| SAFFLOWER SEEDS | 35 to 36 % | 28 Kg |
| KARDI SEEDS | 35 to 37 % | 30 Kg |
| CANOLA | 40 to 42 % | 34 Kg |
| JATROPHA (nonedible) | 32 to 35 % | 27 Kg |
| NEEM SEED (nonedible) | 46 to 48 % | 4 Kg |
