Product Description
This Oil Expeller machine have a two chamber, first chamber size 22'' x 7''/26 x 5.5 crushes about 375 to 410 kg oilseeds producing oil and oil cake. Oil falls down in the small rectangular tank which is kept below the expeller and oil cake comes out from another side. Generally, for oil seeds having oil content more than 25% are crushed twice in the expeller for maximum recovery. During the first crushing thickness of cake is kept about 8~9 mm. And during the second crushing thickness of cake is kept about 2~2.5 mm
Cooking kettle
Cooking kettle is mounted on the oil expeller and it’s driven by expeller. It heats and cooks the oil seeds by outer steam from the boiler or by electricity. A little steam / water is also added to the oil seeds to increase moisture content to optimum level. which makes the crushing process easy and smooth
Cooking kettle has 3 functions,
1.
It can hold 60 kg seeds and heated up by steam so that seeds get moisturized till the center of the seed due to steam pressure which is responsible for optimum oil extraction from the seeds.
2.
You can increase or reduce flow of seeds going to the oil expeller so feeding control.
3.
Seeds will fall on the magnet before entering the expeller which will save oil expeller from any iron parts to get damaged as iron part will stick to the magnet. This is an excellent facility with cooking kettle.
The round kettle and long kettle designs are available for the specific oilseed to get the proper results in oil output.
There are mainly 2 types of COOKING KETTLES available with us.
1) Round Cooking Kettle
(It has double bottom steam jacket, mainly used when steam heating will be necessary)
2) Long Cooking Kettle
(It has double bottom steam jacket, mainly used when steam heating is compulsory)
22x7 / 26x5.5 High-Precision Double Chamber Expeller
Customized for Ultra-Thin "Paper Cake" & Maximum Oil Recovery
The 22x7 / 26x5.5 model is a premium, customized evolution of our double-chamber technology. Specifically engineered for millers who demand the absolute minimum oil loss, this machine is designed to produce a 2mm "paper-thin" cake, ensuring every possible drop of oil is extracted.
1. Specialized "Paper Cake" Technology
- Ultra-Thin 2mm Extraction: This machine is precision-tuned to compress oilseeds into a 2mm paper-thin cake. This extreme compression ensures that oil retention in the cake is at its lowest possible level.
- Maximum Oil Yield: By reducing oil loss in the cake, this machine directly increases your total oil output, significantly boosting your daily profit margins.
- Dual-Chamber Synergy: The combination of the 22x7 and 26x5.5 chambers provides the perfect pressure ratio to achieve high-density crushing that standard machines cannot match.
2. Innovative 2-in-1 Engineering
- Dual Stage Processing: Perform primary and secondary crushing within a single unit. This eliminates the need for two separate expellers, saving you 50% on floor space and reducing your initial capital investment.
- Heavy-Duty MS Fabricated Body: Constructed from high-tensile Mild Steel to withstand the immense pressure required for paper-thin cake production without structural fatigue.
- Modular Folding Design: Designed with a full folding system, allowing for rapid access to both chambers for effortless cleaning and maintenance.
3. Advanced Technical Features
- Independent Drive System: Includes a separate motor for the gearbox, enhancing the machine's working capacity and ensuring the parser operates at peak efficiency with near-zero maintenance.
- Integrated Secondary Counter: Our sophisticated counter system maintains a perfect loop between chambers, ensuring a consistent and smooth material flow.
- Industrial Safety Magnets: High-intensity magnets are standard, capturing metal debris to prevent any accidental damage to the precision-engineered chamber and frame.
Specification
We supply No. of Oil Expellers as per the plant capacity and requirements.
| TECHNICAL SPECIFICATIONS CHART OF OIL EXPELLER | |
|---|---|
| Capacity | 375 - 410 kg / hour 9 to 10 Tons / 24 Hours |
| Electric motor | 30 HP |
| Chamber Size | 22" X 7"/ 26” X 5.5” |
| Expeller Chamber | Steel Fabricated Chamber |
Machine is suitable to crush every kind of oilseeds both edible & non-edible.
| OIL SEEDS | % Oil Content in Seeds | Oil Extraction from 100 Kg of best Oil seeds ( % Oil Output) |
|---|---|---|
| OIL SEEDS CAN BE CRUSHED USING BOILER | ||
| GROUNDNUT | 46 to 48 % | 42 Kg |
| SESAME | 50 to 56 % | 50 Kg |
| SUNFLOWER SEEDS | 32 to 40 % | 32 Kg |
| SOYA BEAN | 18 to 22 % | 14 Kg |
| CASTOR SEED (nonedible) | 40 to 48 % | 36 Kg |
| OIL SEEDS CAN BE CRUSHED WITHOUT BOILER | ||
| MUSTARD | 35 to 40 % | 33 Kg |
| COPRA | 62 to 68 % | 62 Kg |
| PALM KERNEL | 38 to 45 % | 36 Kg |
| RAPESEED | 38 to 45 % | 37 Kg |
| SAFFLOWER SEEDS | 35 to 36 % | 28 Kg |
| KARDI SEEDS | 35 to 37 % | 30 Kg |
| CANOLA | 40 to 42 % | 34 Kg |
| JATROPHA (nonedible) | 32 to 35 % | 27 Kg |
| NEEM SEED (nonedible) | 46 to 48 % | 4 Kg |
