Product Description
Oil Expeller chamber size 30'' x 5.5'' crushes about 150 to 200 kg oilseeds producing oil and oil cake. Oil falls down in the small rectangular tank which is kept below the expeller and oil cake comes out from another side. Generally, for oil seeds having oil content more than 25% are crushed twice in the expeller for maximum recovery. During the first crushing thickness of cake is kept about 8~9 mm. And during the second crushing thickness of cake is kept about 2~3 mm
Cooking kettle
Cooking kettle is mounted on the oil expeller and it’s driven by expeller. It heats and cooks the oil seeds by outer steam from the boiler or by electricity. A little steam / water is also added to the oil seeds to increase moisture content to optimum level. which makes the crushing process easy and smooth
Cooking kettle has 3 functions,
1.
It can hold 50 kg seeds and heated up by steam so that seeds get moisturized till the center of the seed due to steam pressure which is responsible for optimum oil extraction from the seeds.
2.
You can increase or reduce flow of seeds going to the oil expeller so feeding control.
3.
Seeds will fall on the magnet before entering the expeller which will save oil expeller from any iron parts to get damaged as iron part will stick to the magnet. This is an excellent facility with cooking kettle.
The round kettle and long kettle designs are available for the specific oilseed to get the proper results in oil output.
There are mainly 2 types of COOKING KETTLES available with us.
1) Round Cooking Kettle
(It has double bottom steam jacket, mainly used when steam heating will be necessary)
2) Long Cooking Kettle
(It has double bottom steam jacket, mainly used when steam heating is compulsory)
30x5.5 Oil Expeller: The Future of Oil Extraction Technology
Our 27x5 Oil Expeller is not just another machine; it is the result of years of intensive R&D and real-world testing in oil mills. We have analyzed the common failures of traditional expellers to engineer a solution that solves every operational challenge.
1. Built for Industrial Longevity (MS vs. Casting)
- Heavy-Duty MS Construction: Unlike traditional machines made of brittle casting (which cracks and cannot be welded), our machine is fabricated from Heavy-Duty Mild Steel.
- Permanent Alignment: The MS body ensures that the machine never loses its alignment or part-tightness, even after years of continuous, high-load operation.
- Laser-Cut Precision: The central components are crafted using advanced laser-cutting technology, ensuring 100% accuracy and a perfect fit for all moving parts.
2. Exclusive Helical Gearbox Technology
Our proprietary Helical Gearbox is a game-changer for the industry, offering protection and efficiency that standard "donor rotating" gears cannot match:
- Power Efficiency: Optimized to run a 15 HP motor at less than 15 Amps, significantly reducing your electricity bills.
- Resource Conservation: Saves 20–30% more water compared to conventional systems.
- Machine Protection: The gearbox is designed to withstand extreme pressure. Even when cutting the thinnest cake, the internal gears and motor remain protected.
- Fail-Safe Design: In the event of a sudden power outage, the gearbox prevents mechanical shock and damage during an abrupt shutdown or restart.
3. Operational Safety & Convenience
- Magnetic Protection System: Integrated high-strength magnets prevent metal contaminants from entering the chamber, protecting the frame and box from internal damage.
- Integrated Monitoring: A built-in Ampere Meter allows you to monitor the machine’s load in real-time for optimal performance.
- Silent & Vibration-Free: Engineered for such smooth operation that it requires zero foundation. The machine runs so silently that it is barely audible, even in a quiet room.
- Easy-Access Design: Featuring a unique folding system, the machine is incredibly easy to open for cleaning, inspection, and maintenance.
Specification
We supply No. of Oil Expellers as per the plant capacity and requirements.
| TECHNICAL SPECIFICATIONS CHART OF OIL EXPELLER | |
|---|---|
| Capacity | 150 - 200 kg / hour 4 to 5 Tons / 24 Hours |
| Electric motor | 15 HP |
| Chamber Size | 30" X 5.5" |
| Expeller Chamber | Steel Fabricated Chamber |
Machine is suitable to crush every kind of oilseeds both edible & non-edible.
| OIL SEEDS | % Oil Content in Seeds | Oil Extraction from 100 Kg of best Oil seeds ( % Oil Output) |
|---|---|---|
| OIL SEEDS CAN BE CRUSHED USING BOILER | ||
| GROUNDNUT | 46 to 48 % | 42 Kg |
| SESAME | 50 to 56 % | 50 Kg |
| SUNFLOWER SEEDS | 32 to 40 % | 32 Kg |
| SOYA BEAN | 18 to 22 % | 14 Kg |
| CASTOR SEED (nonedible) | 40 to 48 % | 36 Kg |
| OIL SEEDS CAN BE CRUSHED WITHOUT BOILER | ||
| MUSTARD | 35 to 40 % | 33 Kg |
| COPRA | 62 to 68 % | 62 Kg |
| PALM KERNEL | 38 to 45 % | 36 Kg |
| RAPESEED | 38 to 45 % | 37 Kg |
| SAFFLOWER SEEDS | 35 to 36 % | 28 Kg |
| KARDI SEEDS | 35 to 37 % | 30 Kg |
| CANOLA | 40 to 42 % | 34 Kg |
| JATROPHA (nonedible) | 32 to 35 % | 27 Kg |
| NEEM SEED (nonedible) | 46 to 48 % | 4 Kg |
