Product Description
Oil Expeller chamber size 22'' x 4'' crushes about 80 TO 100 kg oilseeds producing oil and oil cake. Oil falls down in the small rectangular tank which is kept below the expeller and oil cake comes out from another side. Generally, for oil seeds having oil content more than 25% are crushed twice in the expeller for maximum recovery. During the first crushing thickness of cake is kept about 8~10 mm. And during the second crushing thickness of cake is kept about 3~4 mm
Cooking kettle
Cooking kettle is mounted on the oil expeller and it’s driven by expeller. It heats and cooks the oil seeds by outer steam from the boiler or by electricity. A little steam / water is also added to the oil seeds to increase moisture content to optimum level. which makes the crushing process easy and smooth
Cooking kettle has 3 functions,
1.
It can hold 40 kg seeds and heated up by steam so that seeds get moisturized till the center of the seed due to steam pressure which is responsible for optimum oil extraction from the seeds.
2.
You can increase or reduce flow of seeds going to the oil expeller so feeding control.
3.
Seeds will fall on the magnet before entering the expeller which will save oil expeller from any iron parts to get damaged as iron part will stick to the magnet. This is an excellent facility with cooking kettle.
The round kettle and long kettle designs are available for the specific oilseed to get the proper results in oil output.
There are mainly 2 types of COOKING KETTLES available with us.
1) Round Cooking Kettle
(It has double bottom steam jacket, mainly used when steam heating will be necessary)
2) Long Cooking Kettle
(It has double bottom steam jacket, mainly used when steam heating is compulsory)
1. Advanced Operational Features
- Revolutionary Hinged Chamber: Our unique chamber design utilizes a tilting mechanism, allowing the cage to open effortlessly on hinges. This eliminates the labor-intensive lifting of heavy clamping bars and chamber halves.
- Dynamic Cake Thickness Adjustment: Experience unmatched control with the ability to modify oil cake thickness in real-time while the expeller is in operation—a signature feature of Samay engineering.
- Integrated Oil Pump: To streamline your workflow and reduce costs, the oil pump is now a fully integrated component, removing the need for external pumping systems.
- Universal Versatility: Engineered to process all varieties of oilseeds with consistent efficiency and high-quality output.
2. Superior Build & Compact Design
- Ready-Foundation Frame: Our "Plug-and-Play" design features a pre-built foundation frame. This eliminates the need for ground-level masonry work, allowing for full plant installation and startup within 24 hours.
- Heavy-Duty Construction: Built with high-grade cast iron bodies and bases, our machines utilize six precision taper roller bearings for maximum durability. We have eliminated ball bearings entirely to ensure a sturdier, long-life performance.
- Maintenance-Free Engineering: By using graded steel with optimized hardness levels, we have significantly extended the lifespan of wearable parts, ensuring a nearly maintenance-free operation.
- Global Export Efficiency: The compact footprint of the Samay expeller makes it an economical choice for air freight, offering a strategic advantage for landlocked countries.
3. Business Value & ROI
- High Yield, Low Overhead: Achieve the oil and cake quality of industrial-scale expellers at a fraction of the operating cost.
- Rapid Capital Recovery: With low initial investment requirements and high-efficiency output, our machinery is designed to deliver a high Return on Investment (ROI) in a short span of time.
- Precision Manufacturing: Every unit is assembled with meticulous precision to ensure that your investment translates into decades of reliable service.
Specification
We supply No. of Oil Expellers as per the plant capacity and requirements.
| TECHNICAL SPECIFICATIONS CHART OF OIL EXPELLER | |
|---|---|
| Capacity | 80 - 100 kg / hour 2 TO 2.5 Tons / 24 Hours |
| Dimensions (L x W x H) | 64" x 22" x 33" |
| Electric motor | 10 HP or 12.5 HP motor |
| Chamber Size | 22" X 4" |
| Expeller Chamber | Steel Fabricated Chamber |
Machine is suitable to crush every kind of oilseeds both edible & non-edible.
| OIL SEEDS | % Oil Content in Seeds | Oil Extraction from 100 Kg of best Oil seeds ( % Oil Output) |
|---|---|---|
| OIL SEEDS CAN BE CRUSHED USING BOILER | ||
| GROUNDNUT | 46 to 48 % | 42 Kg |
| SESAME | 50 to 56 % | 50 Kg |
| SUNFLOWER SEEDS | 32 to 40 % | 32 Kg |
| SOYA BEAN | 18 to 22 % | 14 Kg |
| CASTOR SEED (nonedible) | 40 to 48 % | 36 Kg |
| OIL SEEDS CAN BE CRUSHED WITHOUT BOILER | ||
| MUSTARD | 35 to 40 % | 33 Kg |
| COPRA | 62 to 68 % | 62 Kg |
| PALM KERNEL | 38 to 45 % | 36 Kg |
| RAPESEED | 38 to 45 % | 37 Kg |
| SAFFLOWER SEEDS | 35 to 36 % | 28 Kg |
| KARDI SEEDS | 35 to 37 % | 30 Kg |
| CANOLA | 40 to 42 % | 34 Kg |
| JATROPHA (nonedible) | 32 to 35 % | 27 Kg |
| NEEM SEED (nonedible) | 46 to 48 % | 4 Kg |
