
Product Description
This Oil Expeller machine have a two chamber, first chamber size 22'' x 6.5''/26 x 5 crushes about 450 to 500 kg oilseeds producing oil and oil cake. Oil falls down in the small rectangular tank which is kept below the expeller and oil cake comes out from another side. Generally, for oil seeds having oil content more than 25% are crushed twice in the expeller for maximum recovery. During the first crushing thickness of cake is kept about 8~9 mm. And during the second crushing thickness of cake is kept about 2~3 mm
Cooking kettle
Cooking kettle is mounted on the oil expeller and it’s driven by expeller. It heats and cooks the oil seeds by outer steam from the boiler or by electricity. A little steam / water is also added to the oil seeds to increase moisture content to optimum level. which makes the crushing process easy and smooth.
Cooking kettle has 3 functions,
1.
It can hold 60 kg seeds and heated up by steam so that seeds get moisturized till the center of the seed due to steam pressure which is responsible for optimum oil extraction from the seeds.
2.
You can increase or reduce flow of seeds going to the oil expeller so feeding control.
3.
Seeds will fall on the magnet before entering the expeller which will save oil expeller from any iron parts to get damaged as iron part will stick to the magnet. This is an excellent facility with cooking kettle.
The round kettle and long kettle designs are available for the specific oilseed to get the proper results in oil output.
There are mainly 2 types of COOKING KETTLES available with us.
1) Round Cooking Kettle
(It has double bottom steam jacket, mainly used when steam heating will be necessary)
2) Long Cooking Kettle
(It has double bottom steam jacket, mainly used when steam heating is compulsory)
Double Chamber Industrial Expeller (22x8 & 33x6): The Titan of Oil Extraction
The 22x8 & 33x6 model is the largest and most powerful machine in our product range. Engineered for large-scale industrial oil mills, this "Titan" combines massive crushing capacity with the world’s most reliable power transmission technology. By integrating two massive chambers into one unit, it delivers the output of a full-scale factory in a single, high-performance machine.
1. Elite Industrial Power & Transmission
- Elecon Helical Gearbox: Powering this giant is a helical gearbox from Elecon, Asia’s #1 gearbox manufacturer. This ensures the machine handles massive loads with maximum torque, extreme durability, and world-class efficiency.
- 40 HP High-Torque Performance: Specifically designed to run on a 40 HP motor, this machine is built for 24/7 heavy-duty industrial cycles, providing consistent, high-volume output.
- Unmatched Capacity: As the biggest machine in our lineup, the 22x8 & 33x6 combination allows for high-input volume while maintaining the highest possible oil extraction rates.
2. Revolutionary Dual-Chamber Industrial Design
- The Ultimate 2-in-1 System: This machine performs primary and secondary crushing simultaneously across two massive chambers (22x8 and 33x6). It replaces the need for multiple smaller expellers, drastically reducing your operational complexity.
- Optimized Industrial Footprint: Despite its massive capacity, the double-chamber design saves significant floor space, allowing you to maximize the production density of your industrial facility.
3. Precision Engineering & "Zero-Alignment" Build
- Heavy-Duty MS Fabricated Body: To support the immense 40 HP pressure, the entire body is fabricated from high-tensile, heavy-duty Mild Steel (MS), ensuring it will never crack or fail like traditional cast-iron machines.
- Full Folding System: Despite its size, the machine is incredibly user-friendly. The modular folding design allows for easy access to the massive internal chambers for rapid maintenance and cleaning.
- Independent Drive System: Includes a separate depth box motor to increase working capacity and ensure "zero-maintenance" performance for the parser.
4. Advanced Safety & Monitoring
- High-Intensity Magnetic Shield: Given the scale of operation, we protect your investment with industrial-grade magnets that capture any metal debris, preventing damage to the massive chamber and frame.
- Integrated Secondary Counter: A sophisticated counter system ensures a perfect, high-speed loop between the two chambers, keeping the production line smooth and blockage-free.
Specification
We supply No. of Oil Expellers as per the plant capacity and requirements.
| TECHNICAL SPECIFICATIONS CHART OF OIL EXPELLER | |
|---|---|
| Capacity | 450 - 500 kg / hour 11 to 12 Tons / 24 Hours |
| Electric motor | 40 HP |
| Chamber Size | 22" X 8"/ 33” X 6” |
| Expeller Chamber | Steel Fabricated Chamber |
Machine is suitable to crush every kind of oilseeds both edible & non-edible.
| OIL SEEDS | % Oil Content in Seeds | Oil Extraction from 100 Kg of best Oil seeds ( % Oil Output) |
|---|---|---|
| OIL SEEDS CAN BE CRUSHED USING BOILER | ||
| GROUNDNUT | 46 to 48 % | 42 Kg |
| SESAME | 50 to 56 % | 50 Kg |
| SUNFLOWER SEEDS | 32 to 40 % | 32 Kg |
| SOYA BEAN | 18 to 22 % | 14 Kg |
| CASTOR SEED (nonedible) | 40 to 48 % | 36 Kg |
| OIL SEEDS CAN BE CRUSHED WITHOUT BOILER | ||
| MUSTARD | 35 to 40 % | 33 Kg |
| COPRA | 62 to 68 % | 62 Kg |
| PALM KERNEL | 38 to 45 % | 36 Kg |
| RAPESEED | 38 to 45 % | 37 Kg |
| SAFFLOWER SEEDS | 35 to 36 % | 28 Kg |
| KARDI SEEDS | 35 to 37 % | 30 Kg |
| CANOLA | 40 to 42 % | 34 Kg |
| JATROPHA (nonedible) | 32 to 35 % | 27 Kg |
| NEEM SEED (nonedible) | 46 to 48 % | 4 Kg |
